Busbars are critical components that connect high-current and high-voltage subcomponents in high-power converters. This paper reviews the latest busbar design methodologies and offers design recommendations for both laminated and PCB-based busbars. This paper is an extended version of our published paper: Chen, Z. In Proceedings of the 2023 IEEE Energy Conversion Congress and Exposition (ECCE), Nashville, TN, USA, 29 October–2 November 2023. Some applications in terms of rated power and shape are investigated regarding their particular requirements and challenges. Printed circuit boards (PCB) have advantages over laminated busbars in developing high power density. Busbars act as the main current highways inside high voltage switchboards, linking incoming feeders, outgoing circuits, and protective devices in a compact, safe structure. Good busbar design cuts losses, improves reliability, and supports flexible operation in systems like GGD Low Voltage. An Approach for the Design and Analysis of PCB Busbars in High Power SiC Inverters using FEA Tools. (Under the direction of Iqbal Husain).
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